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Fully Automatic Reel-Fed Die-Cutting Machine

Specifications

Product Series ML970 H970
Model 970x550 970x640 1080x640 1200x640 970x550 970x640 1080x640 1200x640
Max cutting area 940x510 970x600 1050x600 1160x600 940x510 970x600 1050x600 1160x600
Cutting precision ±0.20mm ±0.15mm
Paper gram weight (gram) 120-600 120-600 120-600 120-600 120-400 120-400 120-600 120-600
Production capacity (times/min) 120-1+0 120-140 110-200 110-180
Air pressure requirement 0.5Mpa 0.5Mpa
Air pressure consumption 0.25m³/min 0.25m³/min
Max cutting pressure 300T 300T 300T 300T 180T 180T 300T 300T
Weight 10T 12T 13T 14T 6.0T 6T 8T 8.5T
Max roller diameter 1600mm 1600mm
Total power 28KW       28KW 
Operating power 15kw 12KW
Dimension 8000x2300x1900 10000x2300x1900 4500x2200x1800 4500x2400x1800 4500x2500x1800

 

The machine features a high-precision worm gear drive and a QT500-7 ductile iron structure, ensuring stable, high-pressure cutting at high speeds with high precision, low noise, and enhanced durability.
The drive mechanism utilizes a forced lubrication system to ensure consistent lubrication and reduced wear; combined with hydraulic shutdown protection and filtration monitoring, this effectively extends the machine's service life.
A 7.5kW inverter motor paired with an oversized flywheel delivers powerful, smooth die-cutting force, supporting stepless speed regulation and energy efficiency. The pneumatic clutch-brake system offers precise torque control, low noise, and high efficiency, with automatic overload shutdown for safer, more reliable operation.
The electric pressure control system allows for one-touch die-cutting pressure adjustment via the HMI, ensuring rapid response, precise control, and greater operational convenience and consistency.
Servo motor and photoelectric sensor integration enables precise alignment for die-cutting; the system supports both registration based on printed graphics and fixed-length cutting for unprinted products via microcomputer-controlled feed lengths, offering superior versatility.
The electrical control system integrates a variable-frequency main motor, PLC, and HMI for comprehensive automatic monitoring and precise control, featuring fault alarms and automatic shutdown protection for efficient, safe, and reliable operation.
A motor-driven correction unit automatically adjusts the paper's lateral position, ensuring accurate feeding and minimizing misalignment and waste rates.
The die-cutting section employs a pneumatic locking structure and a heat-treated No. 65 manganese steel die-cutting plate, ensuring safety, stability, and durability; the die board and frame can be quickly removed, significantly reducing changeover times.
Paper jam alarm: The alarm system stops the machine in the event of a paper feed jam.
The chain-driven pneumatic roller feeding system, combined with tension control and a hydraulic lifting design, stably supports large paper rolls (≥1.5 tons, max. diameter 1.6 meters); smooth unwinding makes it ideal for continuous, high-speed production.
The front pneumatic valve and rubber roller feed system utilize motor-driven dual rubber rollers for traction, enabling rapid loading and smooth, automatic paper feeding—ensuring simple operation and reliable material delivery.
Automatic folding and flattening are performed on the material at the paper core's bend (i.e., the curved section of the roll core). It enables multi-level adjustment of the folding degree; regardless of the product's curvature, it flattens previously bent paper, ensuring smoother equipment operation.
A photoelectric tracking feeding system ensures the feed speed is precisely synchronized with the die-cutting cycle, maintaining stable operation and effectively preventing misalignment and waste.
Sensor-controlled automation manages the descent of finished products and maintains a constant stack height, enabling fully automated collection without manual intervention and boosting continuous production efficiency.

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