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Fully Automatic Reel-Fed Die-Cutting Machine
FD
FD
Fully Automatic Reel-Fed Die-Cutting Machine
Designed based on an advanced international technology platform to meet the needs of mid-to-high-end printing and packaging production, the FD series fully automatic roll-fed die-cutting machine prioritizes operational stability, finished product precision, and equipment safety; it is suitable for continuous production environments in sectors such as printing, packaging, and paper products.
Max Cutting Area:
1200x640
Cutting Precision:
±0.15mm, ±0.20mm
Paper Gram Weight:
120-400, 120-600
Specifications
| Product Series | ML970 | H970 | ||||||
| Model | 970x550 | 970x640 | 1080x640 | 1200x640 | 970x550 | 970x640 | 1080x640 | 1200x640 |
| Max cutting area | 940x510 | 970x600 | 1050x600 | 1160x600 | 940x510 | 970x600 | 1050x600 | 1160x600 |
| Cutting precision | ±0.20mm | ±0.15mm | ||||||
| Paper gram weight (gram) | 120-600 | 120-600 | 120-600 | 120-600 | 120-400 | 120-400 | 120-600 | 120-600 |
| Production capacity (times/min) | 120-1+0 | 120-140 | 110-200 | 110-180 | ||||
| Air pressure requirement | 0.5Mpa | 0.5Mpa | ||||||
| Air pressure consumption | 0.25m³/min | 0.25m³/min | ||||||
| Max cutting pressure | 300T | 300T | 300T | 300T | 180T | 180T | 300T | 300T |
| Weight | 10T | 12T | 13T | 14T | 6.0T | 6T | 8T | 8.5T |
| Max roller diameter | 1600mm | 1600mm | ||||||
| Total power | 28KW | 28KW | ||||||
| Operating power | 15kw | 12KW | ||||||
| Dimension | 8000x2300x1900 | 10000x2300x1900 | 4500x2200x1800 | 4500x2400x1800 | 4500x2500x1800 | |||
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The machine features a high-precision worm gear drive and a QT500-7 ductile iron structure, ensuring stable, high-pressure cutting at high speeds with high precision, low noise, and enhanced durability. |
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The drive mechanism utilizes a forced lubrication system to ensure consistent lubrication and reduced wear; combined with hydraulic shutdown protection and filtration monitoring, this effectively extends the machine's service life. |
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A 7.5kW inverter motor paired with an oversized flywheel delivers powerful, smooth die-cutting force, supporting stepless speed regulation and energy efficiency. The pneumatic clutch-brake system offers precise torque control, low noise, and high efficiency, with automatic overload shutdown for safer, more reliable operation. |
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The electric pressure control system allows for one-touch die-cutting pressure adjustment via the HMI, ensuring rapid response, precise control, and greater operational convenience and consistency. |
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Servo motor and photoelectric sensor integration enables precise alignment for die-cutting; the system supports both registration based on printed graphics and fixed-length cutting for unprinted products via microcomputer-controlled feed lengths, offering superior versatility. |
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The electrical control system integrates a variable-frequency main motor, PLC, and HMI for comprehensive automatic monitoring and precise control, featuring fault alarms and automatic shutdown protection for efficient, safe, and reliable operation. |
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A motor-driven correction unit automatically adjusts the paper's lateral position, ensuring accurate feeding and minimizing misalignment and waste rates. |
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The die-cutting section employs a pneumatic locking structure and a heat-treated No. 65 manganese steel die-cutting plate, ensuring safety, stability, and durability; the die board and frame can be quickly removed, significantly reducing changeover times. |
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Paper jam alarm: The alarm system stops the machine in the event of a paper feed jam. |
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The chain-driven pneumatic roller feeding system, combined with tension control and a hydraulic lifting design, stably supports large paper rolls (≥1.5 tons, max. diameter 1.6 meters); smooth unwinding makes it ideal for continuous, high-speed production. |
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The front pneumatic valve and rubber roller feed system utilize motor-driven dual rubber rollers for traction, enabling rapid loading and smooth, automatic paper feeding—ensuring simple operation and reliable material delivery. |
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Automatic folding and flattening are performed on the material at the paper core's bend (i.e., the curved section of the roll core). It enables multi-level adjustment of the folding degree; regardless of the product's curvature, it flattens previously bent paper, ensuring smoother equipment operation. |
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A photoelectric tracking feeding system ensures the feed speed is precisely synchronized with the die-cutting cycle, maintaining stable operation and effectively preventing misalignment and waste. |
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Sensor-controlled automation manages the descent of finished products and maintains a constant stack height, enabling fully automated collection without manual intervention and boosting continuous production efficiency. |
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