Lamination Machine Introduction —— Model A
Table of Contents
Model A Type Extrusion Laminating Machine, also called the Generation 1 model. Have feature of Mechanical Speed 150M/Min, Coating Speed 80-120M/Min, Economic etc…Mainly used for Nonwoven Lamination and Compounding, Woven Lamination and Compounding, Baby Game Pad making, Low request Paper Coating etc…
Machine Component
1. Single Screw Extruder (Manual Filter)
2. Filter and Connector（Connector with Static Mixer）
3. T-Die（Lamination Grade Path Design, Inner Blocking）
4. Extruder vehicle（Wheel Front& Back, Need to be bolted to ground for locking）
5. Extruder and T-Die Heating Control Box（Digital Temperature Control，Low Variation Automatic Control）
6. Main Unwinder (Double Station Ground Type, based on material, can choose Automatic Tension and Automatic EPC, etc.)
7. Minor Unwinder (Double Station Turret Type, Automatic Tension, located close to T-Die, used for Second Film Base material feeding and compounding)
8. Compounding Machine（Big Chill Roller-Mirror Surface, Silicon Roller, Back Press roller, Air Pressing）
9. Trimming（trimming+ wastage blowing）
10. Winder（Double Station Automatic Changing & Cutting by Flying Blade.）
11. Electrical Control（Control by Converter，Drive by Motor）
Base Material: Nonwoven, Paper, Woven, Foam, etc.
Compounding material: BOPP Film, Aluminum Foil, paper, etc.
Coating material: PP, PE, etc.
Coating Thickness: 0-100 g/㎡
Coating Size (Max): 1200/1600/1900mm
Laminating Machine Producing Logic
Plastic granules go through the extruder, get heated-Melted-Extruded into Static Mixer for further Pressure increasing and melting, and mixing, then into the T-die and extruded out. Inner block T-Die allows you to adjust the coating width without machine stop and coating variation.
Main unwinder feeding goes through open roller and directly into compounding. (If base material is paper, need to go through corona as well.)
Minor Unwinder feeding goes through an open roller and directly into compounding.
Two base materials enter the Compounding Unit and stick to each other by the middle extrusion material. Get cooled down by the chill roller and fed into the trimming device and then the winder.
The winder has Automatic Tension Control before winding, and two high-precision air valves for air shaft pressure pressing on the winding roller to make sure winding is even. Automatic Changing by air-driven flying blade.
Normally, Unwinder Roll Changing and Winder Roll Changing are done at the same time. So, each connector part is at the end of each roll.
Other Optional Function Modules:
1. Corona Treater (For paper Coating or Harder Compounding)
2. Material Saving Zone (For EPE Foam Coating)
3. Turn Bar (For Woven Sack Double Side Coating& Compounding in One T-Die)
4. Extra Unwinder (According to processing requirements)
5. PLCHMI Control (Suggested for Paper Coating to achieve linkage thickness control and inner loop tension control.)
6. Other Modules: please contact us for your special customization.
